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Semi-auto Pick & Place Machine Model No.: HCT-530

Categories Semi-auto Pick & Place Machine
Place of Origin: China
Brand Name: HCT
Certification: ISO9001
MOQ: 1 set
Price: Negotiable
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    • Product Details
    • Company Profile

    Semi-auto Pick & Place Machine Model No.: HCT-530

    HCT-530SV LED Pick and Place Machine


    Assemble LED lighting products, including long tube boards and flexible strips, at speed reaching 46,000 LEDs per hour with the high-speed, dedicated HCT-530SV LED Pick and Place Machine, available with 1500 mm (59.1") max board length.

    Production Capacity

    (20hours/Day)

    LED Tube

    3528(288chip)- 3190Pcs/Day


    5050(144chip)- 6380Pcs/Day


    LED Bulb

    5730(10chip/5W)- 86000Pcs/Day


    2835(12chip/3W)- 71000Pcs/Day


    1. High-accuracy: Each of the eight pick-up heads is equipped with a vision alignment camera to guarantee high accuracy. CAMERAS CAN BE HIDED DOWN IF NOT IN USE.

    2. Each mounting head has its own Z - direction servo motor, which is designed for vertical motion.


    3. High-speed: Maximum placement speed reaching 0.08s/chip.


    4. Using motorized feeders for stable and long-life feeding. FEEDER STATION CAN BE ADJUSTED FORWARD TO WORKTABLE IF ALIGNMENT CAMERAS NOT IN USE TO SHORTEN THE MOVING DISTANCE OF PLACEMENT HEADS.


    5. Places SMD components from 0603 to 7474, including resistors, capacitors, high-power LED, standard and irregularly shaped LEDs.


    6. Suitable for all LED lighting products, including flexible PCB strips, circular LED light bulb boards and even irregularly shaped boards.


    7. Assembles LED PCBs up to 1.5 meters long in a single pass. Max PCB width can reach 390mm.


    8. Heavy marble platform support to ensure long-service life.


    9. Excellent quality hardware support by using international famous brands ensure placement repeatability and precision.


    10. Self-developed software simplifies production, easy operating and programming.



    Placement Specifications
    Number of Placement Heads8
    Rated Placement Speed50,000 cph
    Average Placement Speed (Optimum)40,000 cph
    Placement Accuracy±0.03mm
    Minimum LED Size1.6 mm × 0.8 mm (0.06 in × 0.03 in)
    Maximum LED Size7.4 mm × 7.4 mm × 6 mm (0.29" × 0.29" × 0.24")
    Alignment MethodBottom vision standard
    Capability for Other SMDsIC < 10 mm × 10 mm (0.59" × 0.47", pitch > 0.5mm), Resistor, Capacitor, Inductor, Diode, Audion, Transistor, SOT, SOP, QFP, QFN, CSP, and etc.
    Pick Up Specifications
    Negative Pressure DetectionYes
    Components Shortage AlarmYes
    Integral VacuumYes
    Board Handling Specifications
    Board Handling MethodMagnetic fixture worktable
    Maximum Board Length1500 mm (59.1") Standard
    Full length assembled in a single pass
    Maximum Board Width390 mm (12.2")
    Board Thickness0.05 mm to 3.0 mm (0.02" to 0.12")
    Fiducial Recognition/
    Coordinate Correction
    Yes
    Feeder Capacity
    Feeder TypeMotorized (Electric)
    Maximum No. of Feeder Ports20
    Tape Feeder Sizes8, 12, 16 and 24 mm
    Programming
    Operating SystemWindows 7
    PC, Keyboard, MouseYes
    MonitorFlat LED
    Programming CameraYes
    Numeric Data EntryYes
    CSV ImportYes
    Step and Repeat for Matrix BoardsYes
    Mechanical Specifications
    X Axis Drive MechanismBall Screw & Linear Guide Rail
    X Axis Drive MotorAC Servo
    Y Axis Drive MechanismBall Screw & Linear Guide Rail
    Y Axis Drive MotorAC Servo
    Worktable Drive MechanismBall Screw & Linear Guide Rail
    Worktable Drive MotorAC Servo
    Transmission Drive MechanismBelt
    Transmission Drive MotorDC Stepper
    Z Axis Drive MechanismBelt
    Z Axis Drive MotorAC Servo
    X-Y Axis Resolution0.01 mm (0.0004")
    Z Axis Resolution0.01 mm (0.0004")
    T Axis Range of Motion360°
    Physical Specifications

    Overall Dimensions

    (L x W x H)

    2000 mm x 1150 mm x 1400 mm (78.7" x 45.3" x 55.1")
    Approximate Net Weight1600 Kg
    Facility Requirements
    Standard Voltage220 V - Single Phase, 50/60Hz
    Air Pressure0.6MPa (6.0kgf/cm2)
    Service and Support
    Remote DiagnosticsOn-line
    Warranty1 Year

    1. High-speed, high-efficiency design

    The eight pick-and-place heads mounted on the HCT-530's high precision, ball-screw-driven gantry perform simultaneous pick-up to achieve practical speed to 46,000 LEDs per hour on LED tube. With adjustable alignment systems where the component to bring over the camera for alignment before it can move to the placement area.

    2. Specifically designed for LED assembly

    Unlike standard pick and place machines that have been adapted to LED assembly, the HCT-530 is purpose built, allowing it to do its one thing - building LED boards - really well.

    The HCT-530 places LED components from 0603 to 7474, including both standard and irregularly shaped LEDs, also high-power LED. Bottom vision is available to expand the component range to 10 x 10 mm.

    Each of the HCT-530's eight placement heads features negative air pressure to release 'sticky' LED components. Custom nozzle designs are also available. Domed LEDs can be safely placed using placement nozzles designed to not come in contact with the optical lens during pick-up and placement, protecting the component's overall light performance and reliability.

    4. Suitable for all LED lighting products

    Flexible PCB strips, circular LED light bulb boards and even irregularly shaped boards can also be assembled quickly, accurately and reliably on all models in the HCT semi-auto series. For long LED tubes, model HCT-530 features a max board size of 1500 mm (59.1") . With all models, the full length of the board is assembled in a single pass for top efficiency and throughput.

    HCT-530 LED pick and place machine comes standard with a worktable and magnetic board fixture and holds up to 20 motorized tape feeders for mass production.

    5. Software simplifies production

    Several powerful software tools are included with the HCT-530 system, including the CSV import to simplify placement programming, a pick-up heads arrangement optimizer to minimize head travel, a Nozzle_Feeder application to offer nonstop production, real-time speed of production displays on the monitor, a Merge file function to maximum placement speed, and backup function for all data saved.

    Companies that already have one or more HCT semi-auto series LED pick and place machines in their facility will find the HCT-530's software interface immediately familiar, which means a quick learning curve when it comes to programming and operating this machine.




    1. Feeder: 16PCS (8mm & 12mm each 8PCS)
    2. Nozzle: 24PCS
    3. Operation Manual
    4. Hexagon Wrench 1SET

    5. Spare Parts Kit: 1 SET


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