HCT-530SV LED Pick and Place Machine
Assemble LED lighting products, including long tube boards and
flexible strips, at speed reaching 46,000 LEDs per hour with the
high-speed, dedicated HCT-530SV LED Pick and Place Machine,
available with 1500 mm (59.1") max board length.
1. High-accuracy: Each of the eight pick-up heads is equipped with
a vision alignment camera to guarantee high accuracy. CAMERAS CAN BE HIDED DOWN IF NOT IN USE.
2. Each mounting head has its own Z - direction servo motor, which is
designed for vertical motion.
3. High-speed: Maximum placement speed reaching 0.08s/chip.
4. Using motorized feeders for stable and long-life feeding. FEEDER STATION CAN BE ADJUSTED FORWARD TO WORKTABLE IF ALIGNMENT
CAMERAS NOT IN USE TO SHORTEN THE MOVING DISTANCE OF PLACEMENT
5. Places SMD components from 0603 to 7474, including resistors,
capacitors, high-power LED, standard and irregularly shaped LEDs.
6. Suitable for all LED lighting products, including flexible PCB
strips, circular LED light bulb boards and even irregularly shaped
7. Assembles LED PCBs up to 1.5 meters long in a single pass. Max
PCB width can reach 390mm.
8. Heavy marble platform support to ensure long-service life.
9. Excellent quality hardware support by using international famous
brands ensure placement repeatability and precision.
10. Self-developed software simplifies production, easy operating
|Number of Placement Heads||8|
|Rated Placement Speed||50,000 cph|
|Average Placement Speed (Optimum)||40,000 cph|
|Minimum LED Size||1.6 mm × 0.8 mm (0.06 in × 0.03 in)|
|Maximum LED Size||7.4 mm × 7.4 mm × 6 mm (0.29" × 0.29" × 0.24")|
|Alignment Method||Bottom vision standard|
|Capability for Other SMDs||IC < 10 mm × 10 mm (0.59" × 0.47", pitch > 0.5mm), Resistor,
Capacitor, Inductor, Diode, Audion, Transistor, SOT, SOP, QFP, QFN,
CSP, and etc.|
|Pick Up Specifications|
|Negative Pressure Detection||Yes|
|Components Shortage Alarm||Yes|
|Board Handling Specifications|
|Board Handling Method||Magnetic fixture worktable|
|Maximum Board Length||1500 mm (59.1") Standard|
Full length assembled in a single pass
|Maximum Board Width||390 mm (12.2")|
|Board Thickness||0.05 mm to 3.0 mm (0.02" to 0.12")|
|Feeder Type||Motorized (Electric)|
|Maximum No. of Feeder Ports||20|
|Tape Feeder Sizes||8, 12, 16 and 24 mm|
|Operating System||Windows 7|
|PC, Keyboard, Mouse||Yes|
|Numeric Data Entry||Yes|
|Step and Repeat for Matrix Boards||Yes|
|X Axis Drive Mechanism||Ball Screw & Linear Guide Rail|
|X Axis Drive Motor||AC Servo|
|Y Axis Drive Mechanism||Ball Screw & Linear Guide Rail|
|Y Axis Drive Motor||AC Servo|
|Worktable Drive Mechanism||Ball Screw & Linear Guide Rail|
|Worktable Drive Motor||AC Servo|
|Transmission Drive Mechanism||Belt|
|Transmission Drive Motor||DC Stepper|
|Z Axis Drive Mechanism||Belt|
|Z Axis Drive Motor||AC Servo|
|X-Y Axis Resolution||0.01 mm (0.0004")|
|Z Axis Resolution||0.01 mm (0.0004")|
|T Axis Range of Motion||360°|
(L x W x H)
|2000 mm x 1150 mm x 1400 mm (78.7" x 45.3" x 55.1")|
|Approximate Net Weight||1600 Kg|
|Standard Voltage||220 V - Single Phase, 50/60Hz|
|Air Pressure||0.6MPa (6.0kgf/cm2)|
|Service and Support|
1. High-speed, high-efficiency design
The eight pick-and-place heads mounted on the HCT-530's high precision, ball-screw-driven gantry perform simultaneous
pick-up to achieve practical speed to 46,000 LEDs per hour on LED
tube. With adjustable alignment systems where the component to
bring over the camera for alignment before it can move to the
2. Specifically designed for LED assembly
Unlike standard pick and place machines that have been adapted to LED assembly, the HCT-530 is purpose built, allowing it to do its one thing - building LED
boards - really well.
The HCT-530 places LED components from 0603 to 7474, including both standard
and irregularly shaped LEDs, also high-power LED. Bottom vision is
available to expand the component range to 10 x 10 mm.
Each of the HCT-530's eight placement heads features negative air pressure to release
'sticky' LED components. Custom nozzle designs are also available.
Domed LEDs can be safely placed using placement nozzles designed to
not come in contact with the optical lens during pick-up and
placement, protecting the component's overall light performance and
4. Suitable for all LED lighting products
Flexible PCB strips, circular LED light bulb boards and even
irregularly shaped boards can also be assembled quickly, accurately
and reliably on all models in the HCT semi-auto series. For long
LED tubes, model HCT-530 features a max board size of 1500 mm (59.1") . With all models,
the full length of the board is assembled in a single pass for top
efficiency and throughput.
HCT-530 LED pick and place machine comes standard with a worktable and magnetic board fixture and
holds up to 20 motorized tape feeders for mass production.
5. Software simplifies production
Several powerful software tools are included with the HCT-530 system, including the CSV import to simplify placement
programming, a pick-up heads arrangement optimizer to minimize head
travel, a Nozzle_Feeder application to offer nonstop production,
real-time speed of production displays on the monitor, a Merge file
function to maximum placement speed, and backup function for all
Companies that already have one or more HCT semi-auto series LED pick and place machines in their facility will find the HCT-530's software interface immediately familiar, which means a quick
learning curve when it comes to programming and operating this
1. Feeder: 16PCS (8mm & 12mm each 8PCS)
2. Nozzle: 24PCS
3. Operation Manual
4. Hexagon Wrench 1SET
5. Spare Parts Kit: 1 SET