Portable ultrasonic welding equipment for car bumper and auto
adjustable amplitude 40kHz
It can transfer high-frequency electricity energy to machine
It used to send the machine energy and pressure to the working
It is a sleeve that can protect some parts in it.
It can transfer the 50-60Hz city electricity to high-power’s
high-frequency (15kHz-100kHz) power supply, and then provide to the
transducer. It can adjust its frequency automatically according to
transducer, with LCD touch panel,easy operation.
1. The product design is reasonable, and it is convenient for
2. Digital Generator, equipped with a professional cooling system
to improve the stability of the equipment.
3. It can be used for the welding and riveting of thermoplastic
products and the inlaying and process of metal parts between
plastic parts. It has completely replaced the process of organic
melting agent, and has the characteristics of low energy
consumption, high efficiency, no deformation, no pollution, firm
welding and convenient operation.
4. Not only can be used to weld metal, hard thermoplastics, but
also fabrics and films. The hand-held ultrasonic welding gun can
replace different ultrasonic welding heads according to the size of
the riveting point of the product to be welded and the welding
requirements, which is quick and convenient, and the cost is much
lower than that required for the ultrasonic welding machine
dedicated to the automobile door panel, which is convenient to meet
different requirements. Customer demand.
5. Aluminum alloy precision casting shell, high strength, good heat
dissipation performance, greatly extending product life.
6. High-tech surface technology treatment, corrosion resistance,
impact resistance, no rust.
With successful high-quality transducers, the power is nearly
double of similar products on the market.
7. Add professional cooling system to greatly improve product
8. CNC power drive, automatic frequency search, power 100%
9. The professional anti-shock technology is more lightweight and
|40Khz+200hz||Working Surface Diameter ≤12mm, Aluminum or Titanium material||500w||220v/110v||Digital generator||auto tuning||gun/cylinder|
|40Khz+200hz||Aluminum or Titanium material, can be design as per 3D drawing||800w||220v/110v||Digital generator||auto tuning||gun/cylinder|
|40Khz+200hz||Aluminum or Titanium material, can be design as per 3D drawing||1200w||220v/110v||Digital generator||auto tuning||gun/cylinder|
Frequency available in 28kHz, 30kHz, 35kHz, 40kHz and OEM.
High power transducer with aluminum alloy precision casting shell
Comparison table for various welding methord:
|Hot melt welding||Adhesive bonding||Ultrasonic welding|
|Welding time||More than 1 second||More than 5 minutes||0.5-1 second|
|Welding effect (no burr, deformation)||○||●||●|
|Welding thickness (Take ABS as an example)||Within 3mm||No limit||Generally within 10mm,Some materials can be welded in distance|
|Pressure needed||Need more pressure||Normal||Normal|
|Synthetic fabric welding||x||○||●|
X=Not suitable ○=Just so so ●=Very good
Significant advantages of Altrasonic’s welding machine
Fast welding speed, usually completed in 1 second
High welding strength, good sealing and consistent with the
material forming strength
Effectively solve energy, health and environmental protection
Plastic hardware riveting, spot welding, embossing, folder
positioning and other processes,
decoration, ribbon welding etc.
Electronics and electrical appliances, auto parts, clothing
packaging, textile industry,
environmental protection industry, medical equipment, toy industry,
communications equipment and other industries.
1. The equipment has been debugged to the best condition before
leaving the factory. Do not disassemble the torch housing or the
power supply housing when using it.
2. The equipment must be kept clean during use to prevent dust and
moisture from entering.
3. The device is designed with a micro switch on the outer casing
and the handle. It can be operated by touching the switch during
use. Do not work for a long time without any load, otherwise the
equipment may be damaged.
Applications In Automobile:
Ultrasonic Spot Welding is mainly used in automotive interior
parts. Ultrasonic spot welding in sound-proof cotton of engine
cover, trunk and wheel casing, and hallstand felt. Ultrasonic
Riveting Welding can be used in automobile air-conditioning outlet
welding, car rear view mirror, car door handles, hand car door and
so on.Automotive plastic parts are mostly welded in non-standard
ultrasonic welding equipment, long multi-station design, with PCL
program control and LCD operation, large automotive complex
workpiece welding, including different directions of the welding
surface, in multiple locations.
Let us know your application and we will recommend the suitable
ultrasonic solution for you!
Tag: ultrasonic spot welder,sonic welding machine
1. What is ultrasonic puncture welding?
Ultrasonic puncture welding is only one kind of ultrasonic welding.
It belongs to energy welding or destructive welding. It is widely
used in auto industry.
2.How to use ultrasonic puncture welding technology?
It was decided by product material, best of same material, or a
mixture of materials and other materials. It depends on whether the
ultrasonic wave of two kinds material can be fused. You can send
the material to try to test.
3.How to design ultrasonic puncture welding?
Usually it is up and down welding. The characteristics of puncture
welding, there will certainly be a scar on one side, the other side
may not be seen. Many customers are concerned about material issues
and also they care about how to design. There are some differences
in the products of different ultrasonic puncture welding.
4.What is the ultrasonic hot riveting welding machine of car carpet
The ultrasonic hot riveting welding machine of car carpet
soundproof cotton is known as car carpet pedal plastic column hot
melt welding equipment, it is an automatic welding equipment
combining ultrasonic and hot riveting process. The cotton felt is
welded by the ultrasonic technology, and the plastic column is
riveted by hot riveting technology. The cotton felt is welded by
the ultrasonic mother welding head, the cotton felt and the foot
pedal are welded firmly, use the advanced ultrasonic generator,
controlled by Siemens PLC and the touch screen, the SMC cylinder
element and so on.
5.What is the ultrasonic welding technology of car soundproof
cotton and sound-absorbing cotton?
The ultrasonic welding technology of car soundproof cotton and
sound-absorbing cotton felt is widely used in the automobile
industry, such as car trunk cover sound soundproof cotton, car
central sound soundproof cotton, car engine cover soundproof
cotton, car trunk soundproof cotton, car wheel cover soundproof
cotton and so on. Ultrasonic technology is used to replace the
original rubber insulation technology. The ultrasonic soundproof
cotton welding machine includes a hand-held ultrasonic welding
machine for artificial spot welding, a multi-head ultrasonic
welding machine and a robot ultrasonic welding machine.