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Automatically Driving Scaffolding Plank Roll Forming Machine With 160T Punching

Categories Cold Roll Forming Machine
Brand Name: Saibo
Model Number: Pedal plate
Certification: CE/ISO
Place of Origin: China
MOQ: 1 set
Price: negotiation
Supply Ability: 300 sets per year
Delivery Time: 60 working days after received deposit
Packaging Details: Suitable for ocean shipment
Product Name: Pedal plate roll forming machine
Power: About 55kw
Steel thickness: 1.0-1.5mm
Decoiler: 10T Hydraulic
Station: About 20 stations
Roller material: Gcr15 chrome plated surface with hardness 58-62 degree
Drive: Gear box
Material: Cold rolled steel
Punching machine: JH21-160T
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Automatically Driving Scaffolding Plank Roll Forming Machine With 160T Punching

Pedal plate roll forming machine


1.Main specification

NoSpecification of the material

1


Suitable MaterialCold rolled steel, Q235,Q345

2


Width of the raw materialBased on the purlin sizes.
3Thickness1.5mm

2.Specification of Components

NoTechnical Specification & Remark
1

Hydraulic Un-coiler


  • Width of feeding:600mm
  • Capability: 5 Ton
  • Inter diameter: 460-560mm
  • Maximal out diameter: 1500mm
  • Coil placement in the coil holder: hydraulic hoist
  • Working speed: 0--20m/min adjustable
  • Main motor power: 5.5KW AC motor
  • Hydraulic power: 4kw
  • Speed controlled by frequency converter
  • Color: blue
  • Quantity: 1
2

Leveling part


  • Leveling roller: upper is 3 rollers, down is 4 stations(total is 7 stations)
  • Power: 5.5kw
3

Servo feeding& punching machine


  • Servo machine:

  • Machine adopt servo feeding and punching machine to make high speed and accuracy
  • Brand of servo: YASKAWA
  • Servo power: 2.9kw
  • Punching machine:

  • Punching machine carrying capacity 160T
  • Punching machine model: JH-21-160
  • Punching machine adopt continue punching
  • Speed: 25 time /MIN
  • Brand of punching machine: Yang Li
  • Technology details of punching mould:

    Punching mould material: Cr12 with heat treatment
4

Hydraulic punching


  • Punching distance is by PLC control
  • Punching die:D2 with HRC 58-62 °
5

Main Machine


  • Roll station: 25 stations
  • Material of roller: Gcr15 steel, quenching, HRC55-58°
  • Material of main shaft: 45﹟forge steel diameter roller: Ф76mm
  • Main power: 15KW
  • Change size by adjust roller spacer and change cutting die
  • To avoid accidents, the driven parts will be covered with the protective cover
  • Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
6

Hydraulic cuttings system



  • Machine adopts hydraulic post cutting system, 45 ° twisting cutting.
  • Cutting power by hydraulic, 7.5kw
  • Cutting after forming: Cut the sheet after roll forming to required length
  • Cutting motion: The main machine will stop when cutting, after the motion the machine will continue automatically.
  • Material of blade: Cr12 with heat treatment 58-60°.2 sets cutter
  • Length measuring: Automatic length measuring
  • Tolerance of length: 3000mm+/- 1.5mm

8

Computer Control Cabinet



  • Programmable setting of profile length and quantity
  • Operating system language: English and Chinese
  • Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
  • Length inaccuracy can be amended easily.
  • PLC brand: Panasonic
9

Out table


  • Jointed by steel tube
  • Size: about 2.0m long*0.8mwide*0.6-1mhigh
  • One out table with three support roller
  • Quantity: 2 units

3.Profile drawing:



4.The Chart of Process Flow


5T hydraulic de-coiler—flatten—servo feeding& punching machine—hydraulic punching—roll forming—hydraulic cutting—out table


5. Machine pictures for reference


6. Warranty

  • Warranty: 1 year warranty from date of shipment
  • Guarantee:

1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.

2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances

- Damage occurs due to a natural disaster

- Malfunction occurs due to user error

- Malfunction occurs due to modifications

- Malfunction occurs due to further movement or shipment after installation

3:Air ticket, transportation cost, hotel, meals and 100$ per day shall be for purchaser’s account if manufacturer’s engineer has to be send to purchaser’s factory to maintain the machine during the guarantee period.


Quality Automatically Driving Scaffolding Plank Roll Forming Machine With 160T Punching for sale
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