YD46-001 10 Ton Oil Filter Crusher addresses two critical pain
points in waste oil filter handling: "large storage volume" and
"residual oil pollution". With "10-ton high pressure + 95% oil extraction + air-operated safety" as core strengths, it optimizes waste management for workshops
and recycling facilities, offering key advantages as follows:
- Extreme Compaction: The 10-ton hydraulic pressure compacts used oil filters or small
oil cans to just 10% of their original size. For example, a
standard 1L oil filter is reduced to 0.1L after crushing, cutting
storage space by 90%. This is a game-changer for shops handling 50+
filters daily, as it reduces the frequency of waste disposal trips
by 80%.
- Universal Fit: The 240mm diameter and 300mm stroke accommodate most standard oil
filters (from passenger car to light truck sizes). Unlike small
crushers limited to specific filter types, YD46-001 eliminates the
need for multiple specialized tools.
- Efficient Oil Recovery: The integrated oil drain tray collects up to 95% of residual oil
from crushed filters. This not only prevents oil leakage (a common
cause of workshop floor stains) but also allows recovery of usable
waste oil for recycling. For a shop crushing 100 filters monthly
(each with 200ml residual oil), this translates to 19L of
recoverable oil – a small but valuable resource.
- Clean Operation: The oil drain tray is designed to channel extracted oil directly
into a waste oil drum (via a built-in outlet), no manual transfer
required. This keeps the crusher and surrounding area clean,
reducing post-operation cleanup time by 90%.
- Explosive-Proof Design: Being 100% air-operated means no electrical components, making it
safe for use in environments with flammable oil vapors (e.g., fleet
maintenance yards, oil recycling plants). It also eliminates the
risk of electrical malfunctions in humid or dusty workshop
conditions.
- Dual Safety Protection: The filter hatch air line cut-off is a critical safety feature –
if the hatch is not fully closed, the crusher cannot start,
preventing operator injury from moving parts. Additionally, the
sturdy steel housing (supporting 10-ton pressure) ensures no
deformation or leakage during operation, with a service life of 10+
years.
- Space-Saving Size: The 58×58×56cm (packaged) footprint fits in small workshop
corners, no need for dedicated large spaces. Even when in use, it
occupies ≤0.5㎡ of floor space, compatible with busy repair shop
layouts.
- Heavy-Duty Build: The 64kg net weight (steel construction) resists vibration and
impact during continuous use. The hydraulic components are sealed
to prevent oil contamination, ensuring smooth operation for 5,000+
crushing cycles without maintenance.
Scenario Requirement: A busy auto repair shop handles 30 used oil filters daily (mix of
passenger car and light truck sizes). The shop has limited storage
space and needs to recover residual oil to avoid floor pollution.
Operation Process:
- Prep & Setup: Place YD46-001 near the waste oil drum, connect it to
an industrial air compressor (80-120PSI), and position the oil
drain tray outlet over the drum;
2. Crushing Operation: Open the filter hatch, place one filter
inside, close the hatch (air line activates), and start the
crusher. Each filter takes 15 seconds to crush, with 95% of
residual oil draining into the drum;
3. Waste Management: Collect crushed filters (now 10% of original
size) in a small bin – 30 filters occupy the same space as 3
uncrushed ones;
4. Completion: 30 filters processed in 7.5 minutes; 5.7L of
residual oil recovered for recycling.
Effect: Saves storage space; eliminates oil stains; reduces disposal
costs.
Scenario Requirement: A logistics fleet maintenance yard processes 200 used truck oil
filters weekly. The yard needs to reduce waste volume for
cost-effective disposal and ensure safe operation around flammable
materials.
Operation Process:
- Batch Processing: Assign one technician to operate YD46-001 – load
2 filters at a time (when compatible with 240mm diameter), crush
each batch in 20 seconds;
2. Safety Compliance: The hatch air line cut-off prevents accidents
during fast-paced loading; no electrical components reduce fire
risks;
3. Efficiency: 200 filters processed in 3.5 hours; crushed filters
are transported to recycling in one small truck (vs. 3 trucks for
uncrushed filters);
4. Oil Recovery: 40L of residual oil recovered weekly, sold to
waste oil recyclers for additional revenue.
Effect: Lowers disposal costs; improves safety; generates extra income
from oil recovery.
Scenario Requirement: An oil recycling facility receives 500 used oil filters daily
from local shops. The facility needs to extract residual oil for
refining and compact filters for efficient transport to metal
recyclers.
Operation Process:
- Assembly Line Integration: Place 2 YD46-001 units in a processing
line – one for passenger car filters, one for light truck filters;
2. Continuous Operation: Technicians load filters into the
crushers, with extracted oil flowing into a central storage tank;
crushed filters are conveyed to a metal recycling bin;
3. Output: 500 filters processed in 8 hours; 95L of residual oil
extracted (for refining) and 50L of compacted filter waste (for
metal recycling);
4. Compliance: Meets environmental regulations for oil waste
handling, with no oil leakage during processing.
Effect: Optimizes recycling workflow; increases oil recovery yield;
ensures regulatory compliance.
A1: Low pressure is usually caused by air supply issues or seal
leaks. Solutions: 1) Check Air Compressor Pressure: Ensure the air compressor delivers 80-120PSI (the crusher needs
sufficient air volume to build 10-ton hydraulic pressure); 2) Inspect Air Lines: Look for cracks or loose connections in the air hoses – replace
damaged hoses or tighten fittings; 3) Check Hydraulic Seals: If air lines are intact, inspect the crusher’s hydraulic seals
(wear or damage reduces pressure). Replace seals with original
manufacturer parts if needed. After these steps, pressure should
restore to 10 tons.
A2: No. The crusher is designed for filters with diameter ≤240mm
and height ≤300mm. Large truck filters (often 300mm+ in diameter)
will not fit in the 240mm chamber and may damage the crusher’s
hydraulic components. For large truck filters, use a heavy-duty
crusher with a larger chamber (e.g., 300mm diameter). Attempting to
crush oversized filters will void the warranty and may cause safety
hazards.
A3: Regular maintenance of the oil drain tray prevents clogging: 1)
Daily Cleaning: After each use, wipe the tray with a rag to remove oil residue;
if there is debris (e.g., filter fragments), use a brush to clear
the drain outlet; 2) Weekly Deep Clean: Fill the tray with warm water and mild detergent, soak for 15
minutes, then scrub with a soft brush to remove stubborn oil
buildup; 3) Monthly Inspection: Check the tray’s outlet for blockages – if clogged, use a thin
wire to clear it. These steps ensure smooth oil flow and extend the
tray’s life.
A4: Basic training is recommended to ensure safety and efficiency:
1) Safety Training: Teach operators to check the hatch air line cut-off (ensure it
works before use) and never place hands near the crushing chamber;
2) Operation Training: Demonstrate proper filter loading (center the filter to avoid
uneven pressure) and air pressure adjustment (80-120PSI); 3) Maintenance Training: Show how to clean the oil drain tray and inspect air lines. Most
operators master the crusher in 30 minutes, but training reduces
the risk of accidents and equipment damage.
YD42-001 Frame Straightener: 10 Ton, ≤0.5mm Accuracy, for Sedan/SUV/Truck Repair Shops
